Refurbished Die Casting Machine Dealers in Sri Lanka, Traders in Sri Lanka

Refurbished Die Casting Machine Suppliers and Exporters in Sri Lanka

Electro Mechanical Services is a household brand in the circle of refurbished die casting machine dealers in Sri Lanka, and also a confident trader, supplier and exporters in the area. We provide state-of-the-art die casting equipment that is always above and beyond. We are still interested in providing quality, reliability, and innovation. We make sure that our machines are doing their job in a manner that shows our commitment and that this work will translate into your business success.

Although new die casting machines are ushering in new and enhanced technology, used and refurbished machines have been the solid and reliable backbone of many intelligent businesses. These machines serve to enhance production efficiency, attain very precise designs, and save a lot on capital investment. This is a strategy of saving money, not just that, but better operational capabilities and high returns as well. Learn the benefits of second-hand die casting solutions and learn how they may change your production processes.

Types of refurbished die casting machines

  • Reconditioned Hot Chamber Die Casting Machines: These machines are reconditioned fully, including a replacement of major parts and system calibration. They are best suited to cast low-melting-point metals, including zinc and lead, providing rapid cycles and excellent performance on small and complex parts.
  • Reconditioned Cold Chamber Die Casting Machines: We also have fully reconditioned cold chamber die casting machines that can be used with high melting point metals such as aluminum and magnesium. With refurbishment, these machines can achieve production of large, complex, and high-precision components that are similar to those produced by new machines.
  • Partially Refurbished Die Casting Machines: In these machines, refurbishment of the injection system, clamping unit, or hydraulic system is carried out. It does so by improving the performance of the machine and prolonging its life at a relatively lower cost than that of a full-size rebuild.
  • New Die Casting Machines/Total Rebuild: This involves the total dismantling, redoing, and replacement of the worn-out parts and returning the machine to almost new conditions. It might include re-machining, new hydraulics, new electricals, and resetting the machine's working life cycle.
  • Retrofit Die Casting Machines: Retrofit Die Casting Machines have been modified to include more recent technologies like advanced PLC systems and HMI interfaces, as well as servo-hydraulic upgrades, which enhance the accuracy, energy efficiency, and automation features.

H2Technical Specification of the Refurbished Die Casting machine

Feature / Specification Hot Chamber Machine (Restored/Refurbished) Cold Chamber Machine (Restored/Refurbished) Refurbishment Details
Suitable MaterialsZinc, Lead, Tin, some Mg alloys (restored/optimized)Aluminum, Mg, Cu, Brass alloys (restored/optimized)Verified compatibility, sometimes enhanced.
Die Locking Force50 - 280 Ton (Restored to OEM spec, calibrated)100 - 1250 Ton (Restored to OEM spec, calibrated)Hydraulic system, tie bars, platens verified/replaced.
Injection SystemNew/reconditioned gooseneck, piston, nozzle.New/reconditioned shot sleeve, plunger tip, seals.Critical components replaced for precision.
Injection Pressure1000 - 5000 psi (Restored & Calibrated)2000 - 20000 psi (Restored & Calibrated)Hydraulic pump overhaul/replacement, new valves.
Platen Size (H x V)450x450 to 870x860 mm (Surface restored, parallelism checked)600x600 to 1400x1400+ mm (Surface restored, parallelism checked)Platens machined for flatness.
Cycle TimeNear-original or improvedNear-original or improvedOptimized hydraulics & controls.
Automation GradeRestored or Upgraded (PLC & HMI)Restored or Upgraded (PLC & HMI)Modernized controls for better operation and diagnostics.
Hydraulic SystemComplete overhaul (New pumps, valves, seals, oil)Complete overhaul (New pumps, valves, seals, oil)Major focus of refurbishment for reliability.
Electrical SystemNew PLC & HMI, re-wiring, new sensors, safety interlocks.New PLC & HMI, re-wiring, new sensors, safety interlocks.Upgraded for modern control and safety.

H2Features of a Refurbished Die Casting Machine:

  • Massive Reduction in Original Capital: Saving a considerable portion of original capital is one of the main advantages of it. This enables businesses, particularly SMEs, to increase the volume of production and spend the money on other areas of importance.
  • Quick Availability and Deployment: Refurbished computers can be delivered at a significantly faster rate compared to new computers, which in many cases involve lengthy production cycles. This would help businesses to scale operations fast, satisfy customer needs, and begin to drive revenue much faster.
  • History and Reliability: These machines are supplied by reliable manufacturers, and they have been known to perform well. We can maintain consistent, reliable, and high-performance operation by thoroughly inspecting, testing, and rebuilding.
  • Recent Technology and Alternatives: Renovation may involve the improvement of control systems, hydraulics, and safety measures. Consequently, the accuracy and efficiency of these machines are enhanced, and they can match the performance of contemporary machines.
  • Environmental Sustainability: Refurbished machines are an environmental approach that promotes a circular economy due to the prolonged lifespan of equipment. It saves the need for new production, lessens wastage and carbon emissions, which are in tandem with the objectives of sustainability.

H2Applications of Refurbished Die Casting Machine

  • Auto Industry: Die casting machines that are refurbished are common in the manufacture of automotive parts like engine blocks, gear housings, brake parts, and structural parts, where cost effectiveness is a priority and mass production is a necessity.
  • Electronics Industry: These machines are suited to making intricate, high-precision parts, enclosures, heat sinks, and structural elements applied in consumer electronics, telecommunications, and computer devices.
  • Home Appliances: Appliance companies, such as washing machines, fridges, and vacuum cleaners, depend on the machines to make the casing, bracket, and functional parts durable and cost-effective.

Heavy-duty Components; Refurbished die casting machines are applied in the production of heavy-duty components like pump parts, valve components, pneumatic components, and other industrial equipment that needs to work under heavy conditions.

  • LED and Lighting: Die-cast aluminum products play a critical role in LED lighting as they are required to provide good heat dissipation. These machines offer a cost-effective method of manufacturing quality heat sinks, enclosures, and lighting components.

Electro Mechanical Services is an established dealer of refurbished die casting machines in Sri Lanka, a traders, suppliers and exporters in Sri Lanka. We guarantee the quality and performance standards of all the machines we provide. Whereas it is true that there are companies that are solely in the sale of new equipment, the market of refurbished machines provides a viable and cost-efficient option with sophisticated features. The machines are not reused, but restored with great care, upgraded, and optimized to work like a new machine at a much lower price.

Cost efficiency, fast accessibility, demonstrated effectiveness, and the incorporation of modern technology make refurbished die casting machines a wise and strategic decision by companies seeking to increase productivity and efficiency in their operations.