Die Casting Machine Manufacturers in Gujarat

Die Casting Machine Dealers, Suppliers, Traders and Exporters in Gujarat

Electro Mechanical Services is an Elite Die Casting Machine Manufacturers in Gujarat, Suppliers, Dealers, Traders and Exporters in Gujarat. We also sell, install, maintain, repair and upgrade both new and used machines to ensure that they are in optimal performance and life. We are the experts in the supply of all-inclusive solutions to Die Casting Machines, which address the various requirements of the current manufacturing industries. We ensure maximum efficiency and product quality through a series of inspections, calibrations and preventive maintenance, as well as troubleshooting and technical assistance, by providing all these to our experienced engineers. With professional experience and quality service, we assist manufacturers in reliable, cost-efficient, and high-precision die casting services to match their manufacturing needs.

What is a Die Casting Machine?

A Die Casting machine is an industrial machine that is used to manufacture precise metal parts by pushing the molten metal into a mold with high-pressure made of steel mold (die). Through this process, high-dimensional accuracy, smooth finish, and robust and durable parts, which can be applied in a large industry of the market, are achieved. Die casting machines find extensive application in the auto industry, aerospace industry, electronics and general engineering industry, so as to produce complex components in a cost-effective and constant manner.

Types of Die Casting Machine

We are Die Casting Machine Suppliers in Gujarat and following are various types of Die Casting Machine we offer.

Hot Chamber Die Casting:

Process: The molten metal is automatically injected into the die by immersing the injection system (plunger) in it. The most suitable ones are low-melting-point alloys such as zinc, tin, and lead. Advantages: It does not need to be operated manually, faster cycle times.

Cold Chamber Die Casting:

Process: Molten metal is handed over manually or automatically into a different shot sleeve, after which it is high-pressure injected into the die. Best in High melting point non-ferrous metals such as aluminum, magnesium, copper alloys. Advantages: It can deal with higher melting points, and it is suitable for complex components.

Technical Specifications of Die Casting Machine

As Die Casting Machine in Gujarat, we have added below a table of technical specifications for this Machine.

Parameter	DCM 180T	DCM 250T	DCM 400T	DCM 650T	DCM 800T
Clamping Force	180 Ton	250 Ton	400 Ton	650 Ton	800 Ton
Platen Size (W × H)	580 × 580 mm	680 × 680 mm	780 × 780 mm	980 × 980 mm	1100 × 1100 mm
Tie Bar Spacing (H × V)	410 × 410 mm	470 × 470 mm	580 × 580 mm	720 × 720 mm	820 × 820 mm
Tie Bar Diameter	75 mm	85 mm	95 mm	110 mm	125 mm
Mold Thickness (Min–Max)	200 – 500 mm	250 – 600 mm	300 – 700 mm	350 – 800 mm	400 – 900 mm
Clamping Stroke	350 mm	400 mm	500 mm	650 mm	750 mm
Injection Force	100 kN	125 kN	175 kN	235 kN	280 kN
Injection Stroke	350 mm	400 mm	500 mm	600 mm	700 mm
Shot Capacity (Aluminum)	1.6 kg	2.8 kg	4.8 kg	8.0 kg	10.5 kg
Injection Pressure	120 MPa	125 MPa	135 MPa	145 MPa	150 MPa
Ejector Force	120 kN	150 kN	190 kN	250 kN	300 kN
Ejector Stroke	110 mm	130 mm	160 mm	190 mm	210 mm
Hydraulic Working Pressure	14 MPa	14 MPa	15 MPa	15 MPa	16 MPa
Motor Power	15 kW	18.5 kW	30 kW	45 kW	55 kW
Machine Type	Cold Chamber	Cold Chamber	Cold Chamber	Cold Chamber	Cold Chamber
Suitable Metals	Aluminum, Zinc	Aluminum, Zinc	Aluminum	Aluminum	Aluminum

Benefits of Die Casting Machine

We are Die Casting Machine Dealers in Gujarat and below are some of the key benefits of this Machine.

High Precision & Accuracy: In-pours complicated components with high levels of dimensional consistency and close tolerances.
Superior Surface Finish: Ensures a high-quality, smooth surface, which does not require further machining.
High Production Efficiency: Allows rapid cycle times and volumes at minimal downtime.
Strong & Durable Parts: Manufactures dense and heavy components that can be used in industrial applications that require high toughness.
Material Efficiency: Reduces raw material costs by minimizing waste through accurate injection of the metals.

Applications of die casting machine

As Die Casting Machine Traders in Gujarat, our Machines are widely used in following key areas.

Automotive Industry: Utilized in the production of engine blocks, gear housings, brackets, transmission parts and structural parts.
Consumer Appliances: Manufactures parts of washing machines, air conditioners, refrigerators and other domestic appliances.
LED & Lighting Components: Production of housings, reflectors and fixtures of superior surface finish.
Aerospace Industry: Manufactures lightweight and high-strength castings like housings, cast brackets, and structural castings.
electrical and electronics Industry: Perfect for the manufacture of enclosures, connectors, heat sinks and switchgear parts with a high degree of accuracy.

Why choose us

Electro Mechanical Services is a trusted of high-quality Die Casting Machine Exporters in Gujarat. Here’s why we stand out:

Expert Technical Team: Our professional engineers are well-versed with die casting machines, and thus, they can install, maintain, and fix them accurately.
Complete End-to-End Support: We offer solutions in the areas of machine supply, set-up and commissioning and preventive maintenance and breakdown service.
Quality Used and refurbished equipment: Each machine is carefully checked, tested and maintained in order to perform to its best and have high uptime efficiency.

Electro Mechanical Services is an Elite Die Casting Machine Manufacturers in Gujarat, Suppliers, Dealers, Traders and Exporters in Gujarat. We provide comprehensive support, both in the time of installation and commissioning, as well as in the areas of troubleshooting and performance upgrades. Our services fully satisfy the needs of Die Casting Machines, as we offer the ultimate and dependable services in ensuring that manufacturers enjoy quality production at maximum efficiency with minimum wastage time. We provide comprehensive support, both in the time of installation and commissioning, as well as in the areas of troubleshooting and performance upgrades. Our skilled technical team, authentic spare parts, focuses on quality and safety, make us a reliable partner in the industry of die casting because we assist our clients in maximizing the use of the machines, enhancing the quality of the products, and prolonging the life of the equipment.

FAQ’s

A: Yes, we also offer preventive maintenance, troubleshooting, breakdown support and replacement of spare parts.

A: No, we do not provide upgrades and integration to PLC and robotic automation to improve their performance.

A: Its advantages are high precision, good surface finish, strong and durable parts, high production efficiency and savings of material.