Pressure Die Casting Machine
Pressure Die Casting Machine Dealers in India, Traders and Suppliers in India
Electro Mechanical Services is leading pressure die casting machine dealers in India, traders and suppliers in India, we precisely provide high-precision machines of exceptional quality. It shoots hot molten metal into a special mold at high speed and pressure. This produces strong, intricate parts rapidly and reliably. It's the foundation of modern, producing ideal components every time. This machine assists in constructing everything from automobile components to computer devices. We deal to make you relevant with our services.
A pressure die casting machine is a strong machine for producing metal components. It does this by shooting hot, liquid metal into a steel mold, or "die." This is done under extremely high pressure and speed. The metal cools and hardens very fast, exactly the shape of the mold. It produces strong, accurate, and complex parts in an efficient way. It is important for producing most daily products we consume. And also help in increasing resistance for better product.
Types of Pressure Die Casting Machine:
As leading pressure die casting machine traders in India, we offer a wide range of pressure die casting machines. The following are the types of pressure die casting machines.
- Hot Chamber Die Casting Machine: It incorporates the melting furnace as part of the machine, and the "gooseneck" system submerged in molten metal. It's particularly well-suited to low-melting-point alloys like zinc and magnesium, permitting very rapid production cycles.
- Cold Chamber Die Casting Machine: This is suitable for metals with high melting points such as aluminum, copper, and brass, in an attempt not to expose the machine components to excessive heat stress. This allows for higher pressure.
- High-Pressure Die Casting (HPDC) Machine: HPDC uses high-pressure injection of molten metal into the die (1,500–25,400 psi or higher). HPDC is used to create parts with good dimensional accuracy, mirror-like surface finish, and create complex thin-walled parts with rapid speed.
- LPDC Machine: Low-Pressure Die Casting Machine pushes molten metal into the mold with comparatively lower pressures (2–15 psi) from a holding furnace below the die. This is controlled, so it is gentle filling, minimizing turbulence and gas entrapment, producing denser, higher-quality parts with fewer defects, widely used on larger parts.
- Gravity Die Casting (Permanent Mold Casting): Though occasionally categorized differently, gravity die casting uses permanent metal molds, but molten metal flows into the cavity by gravity alone, not forced injection.
Technical Specification of Pressure Die Casting Machine:
As pressure die casting machine suppliers in India, our machines are equipped with various advanced features, and here we have attached a specification chart that provides more technical information, such as.
| Specification | Unit | Common Range in Industry |
|---|---|---|
| Clamping Force | Tonnes / kN | 80 - 3500+ Tonnes (800 - 35000+ kN) |
| Die Platen Dimensions | mm | 500x500 to 2000x2000 (and larger) |
| Space Between Tie Bars | mm | 300x300 to 1400x1400 (and larger) |
| Die Thickness (Min-Max) | mm | Min: 150-400 mm, Max: 400-1600 mm |
| Die Opening Stroke | mm | 200 - 1000 mm |
| Injection Force | Tonnes / kN | 10 - 150+ Tonnes (100 - 1500+ kN) |
| Injection Plunger Stroke | mm | 200 - 800 mm |
| Max. Injection Pressure | MPa / kg/cm² | 70 - 200 MPa (700 - 2000 kg/cm²) |
| Shot Capacity (Aluminum) | kg | 0.5 - 40 kg (varies greatly with plunger diameter) |
| Dry Cycle Time | Seconds | 3 - 10 seconds (for smaller machines, without metal injection) |
| Motor Power | kW | 7.5 - 90+ kW |
| Oil Tank Capacity | Liters | 300 - 1500+ Liters |
| Machine Weight | Tonnes | 3 - 60+ Tonnes |
Benefits of Pressure Die Casting:
Being pressure die casting machine dealers in India, the following are benefits of using our pressure die casting machines.
- Improved Production Efficiency: Pressure die casting has extremely high cycle rates and is capable of producing parts in seconds. It is extremely inexpensive for mass production because high-output rates cut the cost per unit dramatically.
- Very Good Dimensional Accuracy and Stability: Pressure die cast parts are very accurate and have consistent sizes. Pressure forces molten metal into the product's minute details of the die and creates parts with tight tolerances and minimal post-machining.
- Ability to Produce Detailed Parts: This process is better than the creation of complex geometries, thin-walls, and complex shapes that are very difficult or impossible with other processes. High injection pressure enables high level of detail characteristics and good quality reproduction of the mold cavity.
- Better Surface Finish: Pressure die-casting components are typically found to possess a highly smooth surface finish, which in most instances does not require any special finishing. In end-user products, such a look finish is of utmost importance and reduces downstream dealers operations.
- High Mechanical Properties: Pressure casting is followed by quick solidification and cooling, which creates fine grain, close material in cast components. This provides components a high strength-to-weight ratio, increased hardness, as well as enhanced resistance to wear.
Applications of Pressure Die Casting:
As leading pressure die casting machine suppliers in India, all types of our machines provide various advantages and are used in various applications. The following are the applications of our pressure die casting machines.
- Automotive Industry: Pressure die casting is the backbone of the motor car industry, producing an incredible array of components. These are engine blocks and transmission housings, steering components, wheel rims, and other structural components.
- Consumer Electronics: From laptops and mobile phones to audio devices and televisions, die-casting components provide strong casings, lightweight frameworks, and durable enclosures. Its ability to produce thin, aerodynamic shapes and efficient heat dissipation makes it indispensable for today's electronic devices.
- Aerospace Industry: In the aerospace sector, where shedding even a gram is of prime concern and reliability is the watchword, die cast parts are utilized in engine parts, brackets, and structural parts.
- Medical Devices: The medical requirements of accuracy and aseptic conditions make pressure die casting a suitable choice for surgical tools, imaging device enclosures, and other high-strength, small enclosures. Magnesium and aluminum are typical materials.
- General Hardware and Appliances: Most household consumer devices that are used by consumers and hardware components in general employ die-cast parts because we are inexpensive and durable when mass-produced.
Being leading pressure die casting machine dealers in India, traders and suppliers in India, we at Electro Mechanical Services provide machines that are resistant and consistent in working. These machine capacity to generate highly advanced, high-strength metal components with exact dimensional accuracy and surface finish at large volumes has made them a standard utility in many industries from the auto industry to consumer electronics and medical equipment to name a few. While requiring enormous amounts of data upfront, the benefits of cost savings over the long term through volume, low-cost dealers and enhanced part quality far outweigh the problems.
