Refurbished Die Casting Machine Dealers in Ahmedabad

Refurbished Die Casting Machine Suppliers, Traders and Exporters in Ahmedabad

Electro Mechanical Services is an Elite Refurbished Die Casting Machine Dealers in Ahmedabad, Suppliers, Traders and Exporters in Ahmedabad. Having a large variety of refurbished models that can be used in the refurbishment of aluminium, zinc, and magnesium casting, we offer cost-effective solutions that can be applied in the refurbishment of in the automotive, electronics, aerospace, and industrial industries. Every machine has been refurbished with a detailed methodology, including a mechanical restoration, electrical upgrades, tests of precision, and performance verification to make it perform like a new machine. All our versatile engineers do is to ensure that each part is thoroughly checked by looking at the injection system, the hydraulic unit, etc. to ensure that the accuracy of casting is perfect, and that the product is reliable in the long run.

What is a Refurbished Die Casting Machine?

Refurbished Die-Casting Machine is an old industrial casting machine that has gone through a careful refurbishing process to enable it to be back to its best working condition. In comparison with the normally used machines, the refurbished machines are well dismantled, inspected, repaired, washed, and upgraded with new or rebuilt parts to guarantee high performance and reliability. This involves the renovation of the hydraulic system, control panels, electrical circuit, injection system and mechanical parts.

Types of Refurbished Die Casting Machine

We are Refurbished Die Casting Machine Dealers in Ahmedabad and following are various types of Refurbished Die Casting Machine we offer.

  • Partially Refurbished Die Casting Machines: Some of the major individual components or units are partially refurbished and include: injection system, clamping unit, or hydraulic system. Partial refurbishment extends the life of the machine, and it improves the performance of the machine wherever it is required at less cost compared to a complete rebuild.
  • New Die Casting Machines/Total Rebuild: It is a complete dismantling, reworking, and replacement of all the worn-out parts, essentially reducing them to a like-new condition. It would take the process of re-machining, new hydraulics and electrics and putting the production clock back to zero.
  • Retrofit Die Casting Machines: Retrofit die casting machines that are re-fabricated with new technology add-ons like new PLC control systems, HMI interfaces, and a retrofit with servo-hydraulic additions enhance precision, power saving and automated operations.
  • Reconditioned Hot Chamber Die Casting Machines: These are fresh, reconditioned hot chamber machines that require major component replacement to system calibrations. Perfect for casting low-melting alloys like lead and zinc, and extremely efficient and fast in tiny, complicated parts.
  • Reconditioned Cold Chamber Die Casting Machines: It's the best reconditioned cold chamber machines for the casting of high melting metals such as aluminum and magnesium. By reconditioning can cast mammoth and complex high precision high quality mechanical masterpieces as well as new machine production.

Technical Specifications of Refurbished Die Casting Machine

As Refurbished Die Casting Machine Suppliers in Ahmedabad, we have added below a table of technical specifications for this Machine.

Feature / Specification Hot Chamber Machine (Restored/Refurbished) Cold Chamber Machine (Restored/Refurbished) Refurbishment Details
Suitable Materials Zinc, Lead, Tin, some Mg alloys (restored/optimized) Aluminum, Mg, Cu, Brass alloys (restored/optimized) Verified compatibility, sometimes enhanced.
Die Locking Force 50 - 280 Ton (Restored to OEM spec, calibrated) 100 - 1250 Ton (Restored to OEM spec, calibrated) Hydraulic system, tie bars, platens verified/replaced.
Injection System New/reconditioned gooseneck, piston, nozzle. New/reconditioned shot sleeve, plunger tip, seals. Critical components replaced for precision.
Injection Pressure 1000 - 5000 psi (Restored & Calibrated) 2000 - 20000 psi (Restored & Calibrated) Hydraulic pump overhaul/replacement, new valves.
Platen Size (H x V) 450x450 to 870x860 mm (Surface restored, parallelism checked) 600x600 to 1400x1400+ mm (Surface restored, parallelism checked) Platens machined for flatness.
Cycle Time Near-original or improved Near-original or improved Optimized hydraulics & controls.
Automation Grade Restored or Upgraded (PLC & HMI) Restored or Upgraded (PLC & HMI) Modernized controls for better operation and diagnostics.
Hydraulic System Complete overhaul (New pumps, valves, seals, oil) Complete overhaul (New pumps, valves, seals, oil) Major focus of refurbishment for reliability.
Electrical System New PLC & HMI, re-wiring, new sensors, safety interlocks. New PLC & HMI, re-wiring, new sensors, safety interlocks. Upgraded for modern control and safety.

Benefits of a Refurbished Die Casting machine

We are Refurbished Die Casting machine Dealers and Suppliers in Ahmedabad and below are some of the key benefits of this Machine.

  • Reliable Performance: All machines are fully tested and calibrated towards the best casting precision. Provides reliability of mass production setup.
  • Quick Availability: None of the long manufacturing lead-times for refurbished machines can be delivered immediately. Helps save time and shorten production establishment.
  • Environmentally Friendly Alternative: Prolongs the life of the industrial machinery and minimizes wastage. Promotes environmentally-friendly and sustainable production.
  • Cost Savings with High Value: Reconditioned machines are able to perform similarly to new machines at a reduced fraction of the price. Best suited to companies that want to grow production without investing a lot of capital.
  • Refurbished back to Near-New state: Mechanical, electrical and hydraulic restoration of machines is done. Guarantees ease of operation, accuracy and extended life.

Applications of Refurbished Die Casting machine

As Refurbished Die Casting machine Traders in Ahmedabad, our Machines are widely used in following key areas.

  • Automotive Industry: Manufactures engine blocks, gear housings, transmission components, brackets and structural components. Ensures accuracy, stability and lightweight constructiveness in the automotive use.
  • Electronics and Electrical Industry: Leveraged to make connectors, housings, switches and heat sinks. Applies uniform quality and good finish on fine electronic parts.
  • Aerospace and Defense: Ideal: - Spot on the production of high-precision, light and strong components of aircraft systems and defense equipment. Prototyping and mid-volume production solution is cost-effective.
  • Industrial Machinery: Manufactures gears, machine parts and components of heavy machinery. Guarantees a stable performance in cases of industrial applications where strength and precision are needed.
  • Goods manufacturing industries: Applied in the production of highly durable and aesthetically attractive appliance, tool and metal accessory parts. Provides standardized work and finishes for mass production goods.

Why choose us?

Electro Mechanical Services is a trusted of high-quality Refurbished Die Casting Machine Exporters in Ahmedabad. Here’s why we stand out:

  • Excellently Renovated Machines: All machines have full inspection, repairs and performance testing to make sure that they are near new.
  • Cost-Effective Solutions: The refurbishment of high-quality machines brings good savings as compared to purchasing new equipment without affecting the performance.
  • Expert Technical Support: Our team offers advice when it comes to the selection of the machine, installation, operation, and maintenance to help the production run smoothly.

Electro Mechanical Services is an Elite Refurbished Die Casting Machine Dealers in Ahmedabad, Suppliers, Traders and Exporters in Ahmedabad. We have a professional solution that offers you value, reliability and operational excellence with all your die-casting requirements with the help of our professional assistance, an excellent collection of models, and our customer satisfaction assurance. In Electro Mechanical Services, every machine is well refurbished and hence best performance, durability and accuracy. Through refurbished machines, businesses will be able to increase production, decreasing the costs of investments and ensuring that there is no variation in the quality of any component.

FAQ’s

A: The main benefits are reduced cost, high reliability, fast availability, demonstrated performance and reuse, which is environmentally friendly.

A: Yes. We also provide installation, maintenance, spare parts, operator training and technical assistance to have a smooth and efficient running.

A: We provide a great variety of types of machines, tonnages and configurations according to your needs in production.