High Pressure Die Casting Machine Dealers in Rajkot

High Pressure Die Casting Machine Suppliers, Traders and Exporters in Rajkot

Electro Mechanical Services is an Elite High Pressure Die Casting Machine Dealers in Rajkot, Suppliers, Traders and Exporters in Rajkot. We also do troubleshooting and upgrades on our experienced engineers, as well as offer technical assistance to maximize the output of production, improve the quality of casting and make the machine last longer. We help the to achieve reliable, cost-effective and high-yield die casting through the use of technical skills and quality service. We are the ones who specialize in providing complete solutions to the High Pressure Die Casting Machines and our business is to sell, install, maintain and repair the machines to meet the requirements of the modern manufacturing. This is done by calibration, inspection of the hydraulic as well as the electrical systems and preventive maintenance to ensure that all machines are operating at maximum levels.

What is High-Pressure Die-Casting Machine?

An industrial machine that is used to produce accurate parts of metal by injecting the molten metal into a steel mold (die) at extremely high pressure is referred to as a High Pressure Die Casting (HPDC) Machine. The process guarantees high levels of dimensional control, surface finish and high-strength components that are capable of withstanding rigorous industry applications. HPDC machines, which are extensively applied in automotive, aerospace, electronics, and engineering, are utilized to manufacture complex parts that are highly repeatable and have minimal waste. They are high-speed machines, energy-saving, and they produce consistent quality machines; hence, these are suitable for bulk production of aluminum, zinc, and magnesium parts.

[Image of High Pressure Die Casting Machine process]

Types of High-Pressure die-casting machine

We are High pressure Die Casting Machine Dealers in Rajkot and following are various types of Pressure Die Casting Machine we offer.

Hot Chamber Machines:
Mechanism: The mechanism is the injection mechanism (plunger and cylinder), which is immersed in molten metal, and is heated inside the machine itself.
Best For: Zinc, tin and lead alloys have a lower melting point and are better suited.
Characteristics: Faster cycle times because the metal is ready at all times.
Cold Chamber Machines:
Mechanism: The molten metal is melted down first in a separate furnace and poured into the cold injection chamber of the machine, and forced in under pressure.
Uses: High melting point alloys such as aluminum, magnesium and copper alloys are the best.
Characteristics: Stronger with harder metals, so that the plunge is not exposed to high temperatures over extended periods of time.

Technical Specifications of High-Pressure Die-Casting Machine

As high Pressure Die Casting Machine Suppliers in Rajkot, we have added below a table of technical specifications for this Machine.

Parameter	HPDC 160T	HPDC 250T	HPDC 400T	HPDC 650T	HPDC 800T
Clamping Force	160 Ton	250 Ton	400 Ton	650 Ton	800 Ton
Platen Size (W × H)	560 × 560 mm	680 × 680 mm	780 × 780 mm	980 × 980 mm	1100 × 1100 mm
Tie Bar Spacing (H × V)	400 × 400 mm	470 × 470 mm	580 × 580 mm	720 × 720 mm	820 × 820 mm
Tie Bar Diameter	70 mm	85 mm	95 mm	110 mm	125 mm
Mold Thickness (Min–Max)	200 – 500 mm	250 – 600 mm	300 – 700 mm	350 – 800 mm	400 – 900 mm
Clamping Stroke	350 mm	400 mm	500 mm	650 mm	750 mm
Injection Force	95 kN	120 kN	170 kN	230 kN	270 kN
Injection Stroke	350 mm	400 mm	500 mm	600 mm	700 mm
Shot Capacity (Aluminum)	1.4 kg	2.6 kg	4.8 kg	7.8 kg	10.5 kg
Injection Pressure	120 MPa	125 MPa	135 MPa	145 MPa	150 MPa
Ejector Force	110 kN	140 kN	190 kN	250 kN	300 kN
Ejector Stroke	100 mm	-	-	-	-

Benefits of High-Pressure Die Casting Machine

We are High Pressure Die Casting Machine Dealers in Rajkot and below are some of the key benefits of this Machine.

High Production Efficiency: Maximum cycle time, that is, production in large quantities with minimum downtime.
High Precision & Accuracy: Fabrics' intricate components have high quality and dimension accuracy.
Superior Surface Finish: Provides a high-quality, defect-free surface, eliminating the requirement to further machine.
Strong & Durable Parts: Manufactures heavy, high-strength products that are fit to be used in harsh industrial environments.
Material Efficiency: Reducing raw material costs by minimizing waste through the injection of metals is more precise.

Applications of high-pressure die Casting Machine

As high Pressure Die Casting Machine Traders in Rajkot, our Machines are widely used in following key areas.

Automotive Industry: Applied to make engine blocks, gear housings, brackets, transmission parts and structural components.
Aerospace Industry: Lightweight high-strength parts, including housing, brackets, structural parts, etc., are ideal.
electrical and electronics industry: Ranks among the world's largest sectors in the manufacturing industry.
Consumer Appliances: Applied in the production of components of washing machines, air conditioners, refrigerators, among other appliances.
LED & Lighting Components: Manufactures housings, reflectors and fixtures of superior surface finish and strength.

Why choose us

Electro Mechanical Services is a trusted of high-quality high Pressure Die Casting Machine Exporters in Rajkot. Here’s why we stand out:

Expert Technical Team: Our engineers are well-trained and have vast experience in high-pressure die-cast machines and will offer the right installation, maintenance and troubleshooting.
Complete End-to-End Support: We provide complete support within the scope of machine supply, installation, and commissioning, preventive maintenance, and breakdown service.
Trustworthy and Revamped Machines: Each machine is carefully checked, tested and maintained so that it can perform and last longer.

Electro Mechanical Services is an Elite High Pressure Die Casting Machine Dealers in Rajkot, Suppliers, Traders and Exporters in Rajkot. We can be a trusted partner to the clients in the die casting industry since we can help them increase the life of the machines, improve the quality of the products and the life of the equipment by offering our hard earned technical expertise, the use of original spare parts and emphasis on quality and safety. We have our services that are trusted to be full scale solutions to the High Pressure Die Casting Machines to help have high quality and maximum efficiency production with minimum downtime. We are offering all-level support of the machine i.e. installation and commissioning, troubleshooting and performance upgrade.

FAQ’s

A: Yes, we offer preventative maintenance, troubleshooting service, support in breakdowns down and spare parts change.

A: Yes, we provide upgrades and integration alternatives of the PLC and robotic automation to improve the operation of the machine.

A: The advantages are high accuracy, good surface finish, high productivity, strong and tough components and economical material consumption.