Cold Chamber Die Casting Machine Dealers in Rajkot

Cold Chamber Die Casting Machine Suppliers, Traders and Exporters in Rajkot

Electro Mechanical Services is an Elite Cold Chamber Die Casting Machine Dealers in Rajkot, Suppliers, Traders and Exporters in Rajkot. We also offer a broad solution package that includes installation, maintenance and support and this is particular to the production needs of the individual industries. All the machines are produced with robust components and technology to offer a comfortable operation, optimal cycle time, and large finishes on the surfaces. Our company is concerned with the distribution of quality Cold Chamber Die-Casting Machines that are supposed to be accurate, robust, and effective. The metals upon which our machines are made to cast are those with high melting points such as aluminum, brass and copper and they are cast accurately and repeatedly.

What is a Cold Chamber Die Casting Machine?

A Cold Chamber Die-Casting Machine is an industrial machine that is used in the production of metal parts, which is done by injecting molten metal into a mold at high pressure. In contrast to hot chamber machines, the metal is melted in another furnace and then poured into the injection chamber at the beginning of every cycle. This design renders cold chamber machines suitable to be used in metals with high melting temperatures like aluminum, brass, and copper, which cannot be employed in the hot chamber machines. The cold chamber die-cast machines are mostly common in industries that need strong, accurate, and intricate parts.

Types of Cold Chamber Die Casting Machine

We are Cold Chamber Die Casting Machine Dealers in Rajkot and following are various types of Pressure Die Casting Machine we offer.

  • High-End Cold Chamber Die Casting Machine: It is a feature, performance and price-point designation. It usually implies the latest technology, automation, high precision, faster cycle time, and more control capabilities than entry-level/basic cold chamber machines.
  • Horizontal cold chamber die casting machines: This is mostly used machines in which the halves of the die move horizontally at the moment when they are ejected and clamped. They are very flexible machines and could be able to cast a wide range of part sizes and complexities, and hence could be very common in most industries.
  • Vertical Cold Chamber Die Casting Machines: These are vertically closing die casting machines, which are useful in certain applications, such as insert molding or where more control is required towards the pouring and filling of the process. They are usually applied to tiny component assemblies.
  • High-Pressure Cold Chamber Die Casting Machines: It is an old-fashioned technique in which the high pressure of molten metal is applied and forced to fill the die cavity. This enables filling of dies up to capacity, giving high-density parts, increased mechanical properties and increasing detail.
  • Vacuum-Assisted Cold Chamber Die Casting Machines: The machines, which belong to the strongly technological category and are characterized by the evacuation of air and gases contained within the die cavity before the injection of the metal. The gas-inclusion defect and porosity are reduced, which produces stronger, high-strength and ductile castings, in general, prone to heat treatment.

Technical Specifications of Cold Chamber Die Casting Machine

As Cold Chamber Die Casting Machine Suppliers in Rajkot, we have added below a table of technical specifications for this Machine.

Feature / Specification Description Importance / Key Detail
Suitable MaterialsAluminum, Magnesium, Copper, BrassFor high melting point alloys.
Die Locking Force180 - 2500 Ton (Commonly 250-1250 Ton)Holds die against high injection pressure, prevents "flashing."
Injection SystemHorizontal shot chamber, separate ladlingPrecise control of injection velocity and pressure.
Injection Pressure2000 - 20000 psi (14 - 140 MPa)Creates dense castings with good mechanical properties.
Shot Weight (Aluminum)1.0 - 25.0+ kgDetermines max part size/weight.
Platen Size (H x V)600x600 - 2000x2000+ mmMax die mounting area.
Space Between Tie Bars400x400 - 1300x1300+ mmMax die block fitting dimension.
Cycle TimeSlower (60-180 seconds/cycle)Due to separate melting and ladling.
Automation GradeHighly Automatic (ladler, sprayer, extractor/robot)Improves consistency, safety, and reduces labor.
Hydraulic SystemClosed-loop proportional, accumulators, efficient coolingCrucial for precise, repeatable casting, energy efficiency.
Electrical/Control SystemPLC with HMI, data logging, diagnosticsEnables precise parameter control, monitoring, and troubleshooting.

Benefits of the Cold Chamber Die Casting Machine

We are Cold Chamber Die Casting Machine Dealers in Rajkot and below are some of the key benefits of this Machine.

  • Excellent Surface Finish: Gives it a smooth and flawless surface, thus eliminating any subsequent finishing processes.
  • Appropriate High-Melting-Point Metals: Cold chamber machines are used in metals like aluminum, brass and copper, which cannot be worked under the hot chamber machine.
  • High Precision and Accuracy: They assure a uniform dimension and tight tolerances, creating high-quality components with limited defects.
  • Flexibility in Component Dimensions: Able to cast huge and intricate components, which are applicable in various industrial applications.
  • Hardworking and Long-lasting Operation: Built to be used heavily, it can be used repeatedly without any loss of performance.

Applications of the Cold Chamber Die Casting Machine

As Cold Chamber Die Casting Machine Traders in Rajkot, our Machines are widely used in following key areas.

  • Automotive Industry: Manufacturing of engine block, transmission housing, bracket, and gear components, among other high-strength automotive components. Best suited to the manufacture of lightweight but tough parts.
  • Aerospace and Defense: The Applications Used in the production of high-precision, lightweight, and strong components used in aircraft systems, defense equipment and components of critical structure.
  • Industrial Machinery: Makes gears, housings, pump components, and machine parts that are both highly strong and dimensionally accurate.
  • Electronics and Electrical Industry: Manufacturing connectors, switch parts, conducting and heat sinks. Offers high finish and accuracy of small electronic components.
  • Consumer Goods Manufacturing: Manufactures durable parts of appliances, metal tools and hardware, with quality and consistency in mass production.

Why choose us?

Electro Mechanical Services is a trusted of high-quality Cold Chamber Die Casting Machine Exporters in Rajkot. Here’s why we stand out:

  • Experience in Cold Chamber Die-Casting: Our machines and solutions are configured to work with the high-melting-point metals such as Aluminum, Brass, and Copper.
  • High-quality and reliable Machines: Every machine is manufactured or reused to be precise, durable and stable.
  • Cost-Effective Solutions: Our products offer the greatest value as they are performance and investment-friendly, and are best suited to companies that do not wish to spend much on the product.

Electro Mechanical Services is an Elite Cold Chamber Die Casting Machine Dealers in Rajkot, Suppliers, Traders and Exporters in Rajkot. Our solutions would enable businesses to generate quality productions, reduce expenses, and shorten the process duration, and be uniform and precise in every component. It is because we have a technical background, a broad model range, and a customer satisfaction, this makes us the trusted supplier of industries that require efficient and reliable die-casting products. The Cold Chamber Die-Casting Machines offer the manufacturer a high-performance, reliable and reliable tool in the creation of high melting metal components- aluminum, brass and copper. In this case, our machines at Electro mechanical services are either engineered or refurbished to provide the best performance, reliability and surface finish.

FAQ’s

A: Yes. We provide full service, such as installing the machine, setting it up, maintaining and training operators and providing spare parts to facilitate smooth running.

A: Our specialists consider the type of your material, the size of components, the volume of production, and the technical conditions, and offer to choose the best machine to use.

A: Refurbished machines will be thoroughly checked, fixed, and also tried to give almost new performance and steady output.