High Pressure Die Casting Machine Dealers in Gujarat

High Pressure Die Casting Machine Suppliers, Traders and Exporters in Gujarat

Electro Mechanical Services is an Elite High Pressure Die Casting Machine Dealers in Gujarat, Suppliers, Traders and Exporters in Gujarat. We make sure that all machines are at optimum levels of performance through calibration, checking of the hydraulic and electrical systems, and preventive maintenance. Our specialty is to offer full solutions to the High Pressure Die Casting Machines, and we sell, install, maintain, and repair the machines to suit the needs of contemporary manufacturing. Our experienced engineers also do troubleshooting and upgrades, and provide technical support to optimize the efficiency of the production, enhance the casting quality and increase the operating life of the machine. Through technical skills and quality service, we assist the to realize reliable, cost-effective and high-yield die casting.

What is High-Pressure Die-Casting Machine?

An industrial machine that is used to produce accurate parts of metal by injecting the molten metal into a steel mold (die) at extremely high pressure is referred to as a High Pressure Die Casting (HPDC) Machine. The process guarantees high levels of dimensional control, surface finish and high-strength components that are capable of withstanding rigorous industry applications. HPDC machines, which are extensively applied in automotive, aerospace, electronics, and engineering, are utilized to manufacture complex parts that are highly repeatable and have minimal waste. They are high-speed machines, energy-saving, and they produce consistent quality machines; hence, these are suitable for bulk production of aluminum, zinc, and magnesium parts.

Types of High-Pressure die-casting machine

We are High pressure Die Casting Machine Dealers in Gujarat and following are various types of Pressure Die Casting Machine we offer.

Hot Chamber Machines

Mechanism: The mechanism is the injection mechanism (plunger and cylinder), which is immersed in molten metal, and is heated inside the machine itself. Best For: Zinc, tin and lead alloys have a lower melting point and are better suited. Characteristics: Faster cycle times because the metal is ready at all times.

Cold Chamber Machines

Mechanism: The molten metal is melted down first in a separate furnace and poured into the cold injection chamber of the machine, and forced in under pressure. Uses: High melting point alloys such as aluminum, magnesium and copper alloys are the best. Characteristics: Stronger with harder metals, so that the plunge is not exposed to high temperatures over extended periods of time.

Technical Specifications of High-Pressure Die-Casting Machine

As high Pressure Die Casting Machine Suppliers in Gujarat, we have added below a table of technical specifications for this Machine.

Parameter	HPDC 160T	HPDC 250T	HPDC 400T	HPDC 650T	HPDC 800T
Clamping Force	160 Ton	250 Ton	400 Ton	650 Ton	800 Ton
Platen Size (W × H)	560 × 560 mm	680 × 680 mm	780 × 780 mm	980 × 980 mm	1100 × 1100 mm
Tie Bar Spacing (H × V)	400 × 400 mm	470 × 470 mm	580 × 580 mm	720 × 720 mm	820 × 820 mm
Tie Bar Diameter	70 mm	85 mm	95 mm	110 mm	125 mm
Mold Thickness (Min–Max)	200 – 500 mm	250 – 600 mm	300 – 700 mm	350 – 800 mm	400 – 900 mm
Clamping Stroke	350 mm	400 mm	500 mm	650 mm	750 mm
Injection Force	95 kN	120 kN	170 kN	230 kN	270 kN
Injection Stroke	350 mm	400 mm	500 mm	600 mm	700 mm
Shot Capacity (Aluminum)	1.4 kg	2.6 kg	4.8 kg	7.8 kg	10.5 kg
Injection Pressure	120 MPa	125 MPa	135 MPa	145 MPa	150 MPa
Ejector Force	110 kN	140 kN	190 kN	250 kN	300 kN
Ejector Stroke	100 mm	-	-	-	-

Benefits of High-Pressure Die Casting Machine

We are High Pressure Die Casting Machine Dealers in Gujarat and below are some of the key benefits of this Machine.

High Precision & Accuracy: Fabrics' intricate components have high quality and dimension accuracy.
Superior Surface Finish: Provides a high-quality, defect-free surface, eliminating the requirement to further machine.
High Production Efficiency: Maximum cycle time, that is, production in large quantities with minimum downtime.
Strong & Durable Parts: Manufactures heavy, high-strength products that are fit to be used in harsh industrial environments.
Material Efficiency: Reducing raw material costs by minimizing waste through the injection of metals is more precise.

Applications of high-pressure die Casting Machine

As high Pressure Die Casting Machine Traders in Gujarat, our Machines are widely used in following key areas.

Automotive Industry: Applied to make engine blocks, gear housings, brackets, transmission parts and structural components.
Consumer Appliances: Applied in the production of components of washing machines, air conditioners, refrigerators, among other appliances.
LED & Lighting Components: Manufactures housings, reflectors and fixtures of superior surface finish and strength.
Aerospace Industry: Lightweight high-strength parts, including housing, brackets, structural parts, etc., are ideal.
electrical and electronics industry: Ranks among the world's largest sectors in the manufacturing industry.

Why choose us

Electro Mechanical Services is a trusted of high-quality high Pressure Die Casting Machine Exporters in Gujarat. Here’s why we stand out:

Expert Technical Team: Our engineers are well-trained and have vast experience in high-pressure die-cast machines and will offer the right installation, maintenance and troubleshooting.
Complete End-to-End Support: We provide complete support within the scope of machine supply, installation, and commissioning, preventive maintenance, and breakdown service.
Trustworthy and Revamped Machines: Each machine is carefully checked, tested and maintained so that it can perform and last longer.

Electro Mechanical Services is an Elite High Pressure Die Casting Machine Dealers in Gujarat, Suppliers, Traders and Exporters in Gujarat. We provide full support of the machine at all stages, i.e., installation and commissioning, troubleshooting, and performance upgrade. Our services are trusted and full-scale solutions to High Pressure Die Casting Machines to assist in producing with high quality and maximum efficiency with minimum downtime. Our hard-earned technical expertise, the use of genuine spare parts, and focus on quality and safety make us a reliable ally to clients in the die casting sector as we assist in ways that help clients to maximize machine performance, enhance product quality and prolong equipment life.

FAQ’s

A: Yes, we offer preventative maintenance, troubleshooting service, support in breakdowns down and spare parts change.

A: Yes, we provide upgrades and integration alternatives of the PLC and robotic automation to improve the operation of the machine.

A: The advantages are high accuracy, good surface finish, high productivity, strong and tough components and economical material consumption.