Die Casting Machine Manufacturers in Rajkot

Die Casting Machine Dealers, Suppliers, Traders and Exporters in Rajkot

Electro Mechanical Services is an Elite Die Casting Machine Manufacturers in Rajkot, Suppliers, Dealers, Traders and Exporters in Rajkot. By issuing all these to our seasoned engineers, we guarantee high efficiency and quality of products by means of a series of inspections, calibration and preventive maintenance, and troubleshooting with technical support. Professional experience and quality service, we serve the manufacturers with reliable, cost effective, and high precision die casting services to suit their manufacturing requirements. We are the masters behind the provision of the complete solutions to the Die Casting Machines, which will cater to the different needs of the existing manufacturing industries. We also sell, install, maintain, repair and upgrade both the new and used machines to guarantee that they are in the best performance and life.

What is a Die Casting Machine?

A Die Casting machine is an industrial machine that is used to manufacture precise metal parts by pushing the molten metal into a mold with high-pressure made of steel mold (die). Through this process, high-dimensional accuracy, smooth finish, and robust and durable parts, which can be applied in a large industry of the market, are achieved. Die casting machines find extensive application in the auto industry, aerospace industry, electronics and general engineering industry, so as to produce complex components in a cost-effective and constant manner.

Types of Die Casting Machine

We are Die Casting Machine Dealers in Rajkot and following are various types of Die Casting Machine we offer.

Hot Chamber Die Casting:
Process: The molten metal is automatically injected into the die by immersing the injection system (plunger) in it.
The most suitable ones are low-melting-point alloys such as zinc, tin, and lead.
Advantages: It does not need to be operated manually, faster cycle times.
Cold Chamber Die Casting:
Process: Molten metal is handed over manually or automatically into a different shot sleeve, after which it is high-pressure injected into the die.
Best in High melting point non-ferrous metals such as aluminum, magnesium, copper alloys.
Advantages: It can deal with higher melting points, and it is suitable for complex components.

Technical Specifications of Die Casting Machine

As Die Casting Machine in Rajkot, we have added below a table of technical specifications for this Machine.

Parameter	DCM 180T	DCM 250T	DCM 400T	DCM 650T	DCM 800T
Clamping Force	180 Ton	250 Ton	400 Ton	650 Ton	800 Ton
Platen Size (W × H)	580 × 580 mm	680 × 680 mm	780 × 780 mm	980 × 980 mm	1100 × 1100 mm
Tie Bar Spacing (H × V)	410 × 410 mm	470 × 470 mm	580 × 580 mm	720 × 720 mm	820 × 820 mm
Tie Bar Diameter	75 mm	85 mm	95 mm	110 mm	125 mm
Mold Thickness (Min–Max)	200 – 500 mm	250 – 600 mm	300 – 700 mm	350 – 800 mm	400 – 900 mm
Clamping Stroke	350 mm	400 mm	500 mm	650 mm	750 mm
Injection Force	100 kN	125 kN	175 kN	235 kN	280 kN
Injection Stroke	350 mm	400 mm	500 mm	600 mm	700 mm
Shot Capacity (Aluminum)	1.6 kg	2.8 kg	4.8 kg	8.0 kg	10.5 kg
Injection Pressure	120 MPa	125 MPa	135 MPa	145 MPa	150 MPa
Ejector Force	120 kN	150 kN	190 kN	250 kN	300 kN
Ejector Stroke	110 mm	130 mm	160 mm	190 mm	210 mm
Hydraulic Working Pressure	14 MPa	14 MPa	15 MPa	15 MPa	16 MPa
Motor Power	15 kW	18.5 kW	30 kW	45 kW	55 kW
Machine Type	Cold Chamber	Cold Chamber	Cold Chamber	Cold Chamber	Cold Chamber
Suitable Metals	Aluminum, Zinc	Aluminum, Zinc	Aluminum	Aluminum	Aluminum

Benefits of Die Casting Machine

We are Die Casting Machine Dealers in Rajkot and below are some of the key benefits of this Machine.

High Production Efficiency: Allows rapid cycle times and volumes at minimal downtime.
High Precision & Accuracy: In-pours complicated components with high levels of dimensional consistency and close tolerances.
Superior Surface Finish: Ensures a high-quality, smooth surface, which does not require further machining.
Strong & Durable Parts: Manufactures dense and heavy components that can be used in industrial applications that require high toughness.
Material Efficiency: Reduces raw material costs by minimizing waste through accurate injection of the metals.

Applications of die casting machine

As Die Casting Machine Traders in Rajkot, our Machines are widely used in following key areas.

Automotive Industry: Utilized in the production of engine blocks, gear housings, brackets, transmission parts and structural parts.
Aerospace Industry: Manufactures lightweight and high-strength castings like housings, cast brackets, and structural castings.
electrical and electronics Industry: Perfect for the manufacture of enclosures, connectors, heat sinks and switchgear parts with a high degree of accuracy.
Consumer Appliances: Manufactures parts of washing machines, air conditioners, refrigerators and other domestic appliances.
LED & Lighting Components: Production of housings, reflectors and fixtures of superior surface finish.

Why choose us

Electro Mechanical Services is a trusted of high-quality Die Casting Machine Exporters in Rajkot. Here’s why we stand out:

Expert Technical Team: Our professional engineers are well-versed with die casting machines, and thus, they can install, maintain, and fix them accurately.
Complete End-to-End Support: We offer solutions in the areas of machine supply, set-up and commissioning and preventive maintenance and breakdown service.
Quality Used and refurbished equipment: Each machine is carefully checked, tested and maintained in order to perform to its best and have high uptime efficiency.

Electro Mechanical Services is an Elite Die Casting Machine Manufacturers in Rajkot, Suppliers, Dealers, Traders and Exporters in Rajkot. We have a strong technical team, genuine spare parts, attention to quality and safety, and this is why we will be a good partner in the die casting industry since we help our customers to optimize the use of the Equipments, to improve the quality of the products and to improve the life of the Equipments. Our services meet the requirements of Die Casting Machines wholly because we provide the ultimate and reliable services of ensuring that manufacturers will have quality production at their optimum efficiency with minimum time wastage. We offer a far-reaching support during the period of installation and commissioning, in the field of troubleshooting and performance upgrades.

FAQ’s

A: Yes, we also offer preventive maintenance, troubleshooting, breakdown support and replacement of spare parts.

A: No, we do not provide upgrades and integration to PLC and robotic automation to improve their performance.

A: Its advantages are high precision, good surface finish, strong and durable parts, high production efficiency and savings of material.