Die Casting Machine Manufacturers in Maharashtra

Die Casting Machine Dealers, Suppliers, Traders and Exporters in Maharashtra

Electro Mechanical Services is an Elite Die Casting Machine Manufacturers in Maharashtra, Suppliers, Dealers, Traders and Exporters in Maharashtra. We also sell, install, maintain, repair and upgrade both the new and used machines to guarantee that they are in the best performance and life. By issuing all these to our seasoned engineers, we guarantee high efficiency and quality of products by means of a series of inspections, calibration and preventive maintenance, and troubleshooting with technical support. We are the masters behind the provision of the complete solutions to the Die Casting Machines, which will cater to the different needs of the existing manufacturing industries. By issuing all these to our seasoned engineers, we guarantee high efficiency and quality of products by means of a series of inspections, calibration and preventive maintenance, and troubleshooting with technical support. Professional experience and quality service, we serve the manufacturers with reliable, cost effective, and high precision die casting services to suit their manufacturing requirements.

What is a Die Casting Machine?

A Die Casting machine is an industrial machine that is used to manufacture precise metal parts by pushing the molten metal into a mold with high-pressure made of steel mold (die). Through this process, high-dimensional accuracy, smooth finish, and robust and durable parts, which can be applied in a large industry of the market, are achieved. Die casting machines find extensive application in the auto industry, aerospace industry, electronics and general engineering industry, so as to produce complex components in a cost-effective and constant manner.

Types of Die Casting Machine

We are Die Casting Machine Suppliers in Maharashtra and following are various types of Die Casting Machine we offer.

  • Hot Chamber Die Casting:

    Process: The molten metal is automatically injected into the die by immersing the injection system (plunger) in it.

    The most suitable ones are low-melting-point alloys such as zinc, tin, and lead.

    Advantages: It does not need to be operated manually, faster cycle times.

  • [Image of hot chamber die casting machine diagram]
  • Cold Chamber Die Casting:

    Process: Molten metal is handed over manually or automatically into a different shot sleeve, after which it is high-pressure injected into the die.

    Best in High melting point non-ferrous metals such as aluminum, magnesium, copper alloys.

    Advantages: It can deal with higher melting points, and it is suitable for complex components.

Technical Specifications of Die Casting Machine

As Die Casting Machine in Maharashtra, we have added below a table of technical specifications for this Machine.

Parameter DCM 180T DCM 250T DCM 400T DCM 650T DCM 800T
Clamping Force180 Ton250 Ton400 Ton650 Ton800 Ton
Platen Size (W × H)580 × 580 mm680 × 680 mm780 × 780 mm980 × 980 mm1100 × 1100 mm
Tie Bar Spacing (H × V)410 × 410 mm470 × 470 mm580 × 580 mm720 × 720 mm820 × 820 mm
Tie Bar Diameter75 mm85 mm95 mm110 mm125 mm
Mold Thickness (Min–Max)200 – 500 mm250 – 600 mm300 – 700 mm350 – 800 mm400 – 900 mm
Clamping Stroke350 mm400 mm500 mm650 mm750 mm
Injection Force100 kN125 kN175 kN235 kN280 kN
Injection Stroke350 mm400 mm500 mm600 mm700 mm
Shot Capacity (Aluminum)1.6 kg2.8 kg4.8 kg8.0 kg10.5 kg
Injection Pressure120 MPa125 MPa135 MPa145 MPa150 MPa
Ejector Force120 kN150 kN190 kN250 kN300 kN
Ejector Stroke110 mm130 mm160 mm190 mm210 mm
Hydraulic Working Pressure14 MPa14 MPa15 MPa15 MPa16 MPa
Motor Power15 kW18.5 kW30 kW45 kW55 kW
Machine TypeCold ChamberCold ChamberCold ChamberCold ChamberCold Chamber
Suitable MetalsAluminum, ZincAluminum, ZincAluminumAluminumAluminum

Benefits of Die Casting Machine

We are Die Casting Machine Dealers in Maharashtra and below are some of the key benefits of this Machine.

  • High Production Efficiency: Allows rapid cycle times and volumes at minimal downtime.
  • High Precision & Accuracy: In-pours complicated components with high levels of dimensional consistency and close tolerances.
  • Superior Surface Finish: Ensures a high-quality, smooth surface, which does not require further machining.
  • Strong & Durable Parts: Manufactures dense and heavy components that can be used in industrial applications that require high toughness.
  • Material Efficiency: Reduces raw material costs by minimizing waste through accurate injection of the metals.

Applications of die casting machine

As Die Casting Machine Traders in Maharashtra, our Machines are widely used in following key areas.

  • electrical and electronics Industry: Perfect for the manufacture of enclosures, connectors, heat sinks and switchgear parts with a high degree of accuracy.
  • Automotive Industry: Utilized in the production of engine blocks, gear housings, brackets, transmission parts and structural parts.
  • Aerospace Industry: Manufactures lightweight and high-strength castings like housings, cast brackets, and structural castings.
  • Consumer Appliances: Manufactures parts of washing machines, air conditioners, refrigerators and other domestic appliances.
  • LED & Lighting Components: Production of housings, reflectors and fixtures of superior surface finish.

Why choose us

Electro Mechanical Services is a trusted of high-quality Die Casting Machine Exporters in Maharashtra. Here’s why we stand out:

  • Expert Technical Team: Our professional engineers are well-versed with die casting machines, and thus, they can install, maintain, and fix them accurately.
  • Complete End-to-End Support: We offer solutions in the areas of machine supply, set-up and commissioning and preventive maintenance and breakdown service.
  • Quality Used and refurbished equipment: Each machine is carefully checked, tested and maintained in order to perform to its best and have high uptime efficiency.

Electro Mechanical Services is an Elite Die Casting Machine Manufacturers in Maharashtra, Suppliers, Dealers, Traders and Exporters in Maharashtra. We offer a far-reaching support during the period of installation and commissioning, in the field of troubleshooting and performance upgrades .We provide the ultimate and reliable services of ensuring that manufacturers will have quality production at their optimum efficiency with minimum time wastage. We have a strong technical team, genuine spare parts, attention to quality and safety, and this is why we will be a good partner in the die casting industry since we help our customers to optimize the use of the Equipments, to improve the quality of the products and to improve the life of the Equipments. Our services meet the requirements of Die Casting Machines wholly.

FAQ’s

A: Yes, we also offer preventive maintenance, troubleshooting, breakdown support and replacement of spare parts.

A: No, we do not provide upgrades and integration to PLC and robotic automation to improve their performance.

A: Its advantages are high precision, good surface finish, strong and durable parts, high production efficiency and savings of material.