Refurbished Die Casting Machine
Refurbished Die Casting Machine Dealers in India, Traders and Suppliers in India
Electro Mechanical Services is leading in Refurbished die casting machine dealers in India, traders and suppliers in India. We provide not only the finest equipment but the commitment to industry standards of excellence and innovation, we offer supplying the finest die casting machines that not only surpass but set new standards. We are driven by an unbreakable promise of quality, first-class customer service, and Reliable innovation through. We're convinced that your success would say it all about the performance of our machines and people's dedication.
Though newer die casting machines offer the latest technology, the best kept secret for astute firms is the secure and stable base of used die casting machines. The power to unlock production levels, gain access to detailed designs with industry-leading accuracy, and lower your cost of capital by a considerable percentage while driving a lasting circular economy. It's not cost reduction; it's making a strategic choice that unleashes your operating power and delivers an amazing return on investment. Explore the world of second-hand die casting greatness and find out how to revolutionize your dealer’s process.
Types of Refurbished Die Casting Machine:
As a leading refurbished die casting machine traders in India, we provide multiple types of refurbished die casting machines to cater to a wide range of applications.
- Reconditioned Hot Chamber Die Casting Machines: These are fresh reconditioned hot chamber machines ranging from major component replacement to system calibrations. Ideal for casting low-melting alloys such as lead and zinc and very effective and quick for small complex components.
- Reconditioned Cold Chamber Die Casting Machines: The reconditioned best cold chamber machines up to the casting of high melting metals like aluminum and magnesium. Through reconditioning, are capable of casting enormous and intricate high precision high quality mechanical masterpieces on a par with new machine production.
- Partially Refurbished Die Casting Machines: Partial refurbishment of certain individual key components or units such as injection system, clamping unit, or hydraulic system. Partial refurbishment increases the life of the machine and increases the performance wherever it is needed at lower cost than full rebuild.
- New Die Casting Machines/Total Rebuild: Total tear-down, overhauling, and replacing all worn-out parts, basically bringing them down to like-new. Rebuilding would entail re-machining; new hydraulics and electrics, and resetting the "production clock" back to zero.
- Retrofit Die Casting Machines: Retrofit die casting machines which are re-fabricated with new technology add-ons such as new PLC control systems, HMI interfaces, and servo-hydraulic retrofits increases accuracy, power efficiency, and automated functionality.
Technical Specification of Refurbished Die Casting Machine:
As refurbished die casting machine suppliers in India, our machines are equipped with advanced features, refer the following chart that provides more technical information such as:
| Feature / Specification | Hot Chamber Machine (Restored/Refurbished) | Cold Chamber Machine (Restored/Refurbished) | Refurbishment Details |
|---|---|---|---|
| Suitable Materials | Zinc, Lead, Tin, some Mg alloys (restored/optimized) | Aluminum, Mg, Cu, Brass alloys (restored/optimized) | Verified compatibility, sometimes enhanced. |
| Die Locking Force | 50 - 280 Ton (Restored to OEM spec, calibrated) | 100 - 1250 Ton (Restored to OEM spec, calibrated) | Hydraulic system, tie bars, platens verified/replaced. |
| Injection System | New/reconditioned gooseneck, piston, nozzle. | New/reconditioned shot sleeve, plunger tip, seals. | Critical components replaced for precision. |
| Injection Pressure | 1000 - 5000 psi (Restored & Calibrated) | 2000 - 20000 psi (Restored & Calibrated) | Hydraulic pump overhaul/replacement, new valves. |
| Platen Size (H x V) | 450x450 to 870x860 mm (Surface restored, parallelism checked) | 600x600 to 1400x1400+ mm (Surface restored, parallelism checked) | Platens machined for flatness. |
| Cycle Time | Near-original or improved | Near-original or improved | Optimized hydraulics & controls. |
| Automation Grade | Restored or Upgraded (PLC & HMI) | Restored or Upgraded (PLC & HMI) | Modernized controls for better operation and diagnostics. |
| Hydraulic System | Complete overhaul (New pumps, valves, seals, oil) | Complete overhaul (New pumps, valves, seals, oil) | Major focus of refurbishment for reliability. |
| Electrical System | New PLC & HMI, re-wiring, new sensors, safety interlocks. | New PLC & HMI, re-wiring, new sensors, safety interlocks. | Upgraded for modern control and safety. |
Benefits of Refurbished Die Casting Machine:
As refurbished die casting machine dealers in India, the following are the benefits of using our machines.
- Huge Saving of Original Capital: The first major benefit is the fantastic saving of original capital cost compared to buying a new machine. It enables companies, particularly SMEs, to buy extra capacity or extra capacity equipment that these cannot otherwise allow and to release funds for other purposes.
- Simplified Availability and Deployment: Restoration makes the equipment available earlier than new machines months under construction and in progress. Businesses can therefore increase their production capabilities, be faster in fulfilling the needs of customers, and start earning revenues sooner.
- History and Reliability: All remanufactured machines will have originated from a reliable original source with life before. Thorough rebuilding, with emphasis in inspection and testing, enables the machine to run consistently, predictably, and reliably, with high uptime.
- Newest Technology and Options: Most of the work that goes into rebuilding includes installing most current versions of the original control systems, i.e., hydraulics and safety devices. The end result is such that a rebuilt machine can provide more precision.
- Environmental Sustainability: Second-hand machine purchasing promotes circular economy as it optimizes available machine utilization. This is less resource-intensive in new production, saves wastage, and reduces the expense of wasted carbon emissions meant to be directed towards production of new industrial machines, thus corporate sustainability goals.
Applications of Refurbished Die Casting Machine:
- Auto Industry: Used die casting equipment is also mostly utilized to produce the majority of the auto components like engine blocks, gear cases, brake components, and other exterior and interior components where cost-effectiveness and series production is the rule.
- Electronics Industry: Remanufacturing is cost-effective to make fine surface finish complex parts and high tolerance consumer electronics goods enclosures, heat sinks, and structural pieces of consumer electronics goods, computer peripherals, and telecommunication equipment.
- Home Appliances: Home appliance manufacturers such as washing machine, vacuum cleaner, refrigerator, etc., redesign die casting machines to make stylish but strong casings, brackets, and functional pieces at low cost and inexpensively.
- Industrial Machinery and Equipment: Recycled-high-volume die casters have extensive applications in the production of components of heavy equipment parts, pump parts, valve parts, pneumatic parts, and other machinery where hard and rugged metal components are needed to endure tough working environments.
- Applications of LED and Lighting: Efficient heat removal to be used in the lighting applications of today, particularly LED lighting products, requires die-casting aluminum parts. Used equipment is an economical way of making high-quality heat sinks, enclosures, and esthetics for the lighting industry.
Electro-Mechanical Services is a prominent refurbished die-casting machine dealers in India, traders, and suppliers in India. Equipment that leading on their machines too is we supplied with best quality. And while some, like EMS Die Casting Machines, sell only new equipment, the second-hand market presents a viable alternative, filling the gap with state-of-the-art technology at the firm's best price. These are not so much "utilized" in the most extreme sense of the term, but revived with maximum caution, and indeed immensely improved, to produce a new machine-like function at one-fourth the original cost. The unparalleled blend of cost advantage, short notice availability, established dependability, and the potential for technology upgradation makes the reconditioned die casting machines an extremely rational option.
