Pressure Die Casting Machine Dealers in Rajkot

Pressure Die Casting Machine Suppliers, Traders and Exporters in Rajkot

Electro Mechanical Services is a Modern Pressure Die Casting Machine Dealers in Rajkot, Suppliers, Traders and Exporters in Rajkot. Our customer is provided with efficient, reliable, low-cost die-casting solutions that are highly technologically advanced and focused on customer needs and skills, hence ensuring the company attends to its production needs. We also provide installation, maintenance, repair and optimization of die-casting equipment, that enable the equipment to run continuously and in optimal productivity. We use alloyed materials including aluminum, zinc and magnesium that allow us to come up with our products that are highly precision made, have good surface finish and in uniform quality.

What is a Pressure Die Casting Machine?

A Pressure Die-Casting Machine is a machine in an industry to produce metal parts through the process of forcing molten metal into a mold (die) a high pressure. The process allows the making of accurate, durable and shaped components of complex forms, smooth surfaces and high geometrical accuracy. Pressure die-casting has been extensively applied in the automotive, electronics, aerospace and industrial machinery industries, where components of metal of high strength, light weight and complex design are demanded. Pressure die-casting machines offer the ability to manufacture high quantities of consistent parts at a relatively low cost and with high speed, efficiency, and accuracy.

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Types of Pressure Die Casting Machine

We are Pressure Die Casting Machine Dealers in Rajkot and following are various types of Pressure Die Casting Machine we offer.

Gravity Die Casting (Permanent Mold Casting): This method, which is sometimes called permanent die casting, is a gravity die casting that employs a permanent metal die or mold; however, not by forced infusion of molten metal, but by gravity alone.
Hot Chamber Die Casting Machine: This is a type of machine that includes the melting furnace as one of the elements in the machine, and the so-called gooseneck system immersed in the molten metal. It works well, especially with low-melting-point alloys such as zinc and magnesium, and allows extremely rapid cycles of production.
Cold Chamber Die Casting Machine: It applies to metals whose melting points are very high, including aluminum, copper, and brass, in a bid not to subject the machine components to an undue amount of heat stress. This enables increased pressure.
High-Pressure Die Casting (HPDC) Machine: HPDC involves injection of molten metal under pressure into the die (1,500 -25,400 psi or more). HPDC is employed to produce parts of good dimensional accuracy, mirror surface finish, produce complex parts with multiple walls and at high speed.
LPDC Machine: Low-Pressure Die Casting Machine forces the melted metal into the mold at relatively low pressures (215 psi) supplied to the die by a holding furnace beneath the die. This is regulated, thereby making it a gentle filling and reducing turbulence and entrapment of gases, hence making the parts denser and higher in quality with minimal defects and is commonly employed in bigger parts.

Technical Requirements of Pressure Die Casting Machine

As Pressure Die-Casting Machine Suppliers in Rajkot, we have added below a table of technical specifications for this Machine.

Specification	Unit	Common Range in Industry
Clamping Force	Tonnes / kN	80 - 3500+ Tonnes (800 - 35000+ kN)
Die Platen Dimensions	mm	500x500 to 2000x2000 (and larger)
Space Between Tie Bars	mm	300x300 to 1400x1400 (and larger)
Die Thickness (Min-Max)	mm	Min: 150-400 mm, Max: 400-1600 mm
Die Opening Stroke	mm	200 - 1000 mm
Injection Force	Tonnes / kN	10 - 150+ Tonnes (100 - 1500+ kN)
Injection Plunger Stroke	mm	200 - 800 mm
Max. Injection Pressure	Mpa / kg/cm²	70 - 200 Mpa (700 - 2000 kg/cm²)
Shot Capacity (Aluminum)	kg	0.5 - 40 kg (varies greatly with plunger diameter)
Dry Cycle Time	Seconds	3 - 10 seconds (for smaller machines, without metal injection)
Motor Power	kW	7.5 - 90+ kW
Oil Tank Capacity	Liters	300 - 1500+ Liters
Machine Weight	Tonnes	3 - 60+ Tonnes

Benefits of the Pressure Die Casting Machine

We are Pressure Die Casting Machine Dealers in Rajkot and below are some of the key benefits of this Machine.

High Production Efficiency: Liquid to mass production based on short cycle times. Enables the production of large volumes of parts in a short period of time and in a regular manner.
Cost-Effective Manufacturing: Very little wastage of materials reduces the cost of production. Minimizes manpower and machine work.
Smooth Surface Finish: Components in high-quality surfaces are minimized or eliminated post-processing. Improves the beauty and functionality.
Strong and Long-lasting Components: Manufactures parts of high strength that can be subject to heavy use. Applicable in the automotive, aerospace, and industrial machinery.
High Precision and Accuracy: Makes parts with close tolerances and dimensions. Preferred to have a perfect fitment and occupation of parts in harsh operations.

Applications of Pressure Die Casting Machine

As Pressure Die Casting Machine Traders in Rajkot, our Machines are widely used in following key areas.

Automotive Industry: Manufactures engine blocks, gear housings, transmission components and structural. Enhances power, accuracy and weightlessness.
Electronics and the Electrical Industry: Makes housings, connectors, switches and heat sinks. Offers good finishes and dimensional precision.
Aerospace Industry: Manufactures high-weight and accurate aircraft and aerospace parts. Enhances the performance and a general decrease in weight without compromising the strength.
Industrial Machinery: Manufactures gears, machine parts and solid tools. Allows for the production of a large quantity of intricate parts of a steady quality.
Consumer Goods: Household goods, toys and metal products. Ensures durability, high-quality finish and aesthetics.

Why choose us?

Electro Mechanical Services is a trusted of high-quality Pressure Die Casting Machine Exporters in Rajkot. Here’s why we stand out:

Expertise and Experience: We are well informed in pressure die-casting equipment with a guarantee of good solutions and professional advice.
High-Quality Standards: We ensure that there is high-quality control to provide durable, accurate and high-performance components.
Customized Solutions: Services are done based on your needs in terms of installation and maintenance, as well as troubleshooting and optimization.

Electro Mechanical Services is a Reputed Pressure Die Casting Machine Dealers in Rajkot, Suppliers, Traders and Exporters in Rajkot. We will offer cost effective, reliable and fit- your production solutions once we have adjusted the advanced technology, professionalism and customer customer-oriented approach. Your productivity will be high, downtime will be low and performance high; we will thus be the best choice when it comes to all your needs concerning pressure die-casting. The installation, maintenance and optimization experience that we will have will help industries to produce strong, sophisticated and accurate metal components at all times.

FAQ’s

A: Pressure die-casting machines are highly precise, offer smooth surface finish, strength, lightweight parts, are cost-effective and offer consistency in forming complex shapes.

A: Yeah, we provide you with the deep-focus solutions to meet your unique requirements in production, such as machine configuration, optimization of part design, and process enhancement.

A: Cleaning, lube, and inspection should be done regularly, and worn parts must be replaced in time. Professional maintenance services are also offered by our team to provide maximum efficiency.