High Pressure Die Casting Machine Dealers in India, Suppliers in India

High Pressure Die Casting Machine Traders and Exporters in India

Electro Mechanical Services is a Prominent High-Pressure Die-Casting Machine Suppliers in India, Dealers, Traders and Exporters in India. We are experts in providing complete solutions for high-pressure die-casting machines and incorporating precision engineering with reliability and efficiency. We provide installation, maintenance and repair of high-pressure die-casting machines that will operate with optimum performance and minimum downtimes. We provide services to industries that need high-quality, precise and long-lasting metal parts with professional support for small and large-scale businesses.

What is the High-Pressure Die-Casting Machine?

A High-Pressure Die-Casting Machine is a highly sophisticated industrial machine that is used to produce metal parts through the injection of molten metal into a steel mold under high pressure. The production of parts that are smooth and have good dimensional accuracy with complex shapes that are durable and precise is made possible by this process. The high-pressure die-casting is commonly applied in the automobile, aerospace, electronics, and industrial machinery industry, where strength, lightweight appearance, and quality of finishes are extremely important.

Types of High-Pressure Die-Casting Machine

We are High-Pressure Die-Casting Machine Dealers in India and following are various types of High-Pressure Die-Casting Machine we offer.

  • Hot die-casting machinery:
    Mechanism: The gooseneck system is the injector of the molten metal and is immersed in a furnace of molten metal.
    Materials: Optimally suitable with alloys that melt at lower temperatures, i.e., zinc, magnesium and tin.
    Benefits: It can be used to produce goods in a very short time, as it has an in-built melting furnace.
  • Die-casting machines in a cold chamber:
    Mechanism: The Injection mechanism is independent of the melting furnace. The molten metal is then ladled manually or automatically into a shot sleeve at a cold temperature, and then injected into the die at high pressure.
    Materials: Appropriate for metals of increased melting point to overstrain the injection parts of a hot-chamber machine. These are aluminum, copper and brass.
    Benefits: It is possible to achieve higher pressures, resulting in parts of good dimensional accuracy, intricate designs, and thin walls.

Technical Specifications of High-Pressure Die-Casting Machine

As High-Pressure Die-Casting Machine Suppliers in India, we have added below a table of technical specifications for this Machine.

Parameter / Section Typical Specification / Range / Example
Clamping Force (Locking Force)~ 1,450 kN to 5,000 kN
Die Open/Close Stroke~ 350 mm – 580 mm (depending on machine size)
Die (Mould) Thickness (Min–Max)~ 250 mm – 850 mm (depending on model)
Space Between Tie Bars / Tie-Bar Layoute.g. 429×429 mm to 760×760 mm (varies by model)
Ejector Force & StrokeExample: ~ 108 kN ejector force, ~ 85 mm stroke (small machine)
Injection System / ForceInjection force in the order of hundreds of kN — e.g. 220 kN (for smaller HPDC machine)
Shot (Plunger) / Plunger DiameterTypical plunger diameters: ~ 40 mm to ~ 90 mm depending on machine size
Shot Weight (for Aluminium)Example: 0.7 kg – ~6.9 kg per shot depending on machine model
Casting PressureOften in the range of ~ 75 MPa to ~ 175 MPa depending on shot size and machine model
Injection / Plunger StrokeFor example, ~ 320 mm to ~ 580 mm depending on machine variant
Machine Drive / Motor PowerExample: ~ 11 kW (small machine) to ~ 30 kW (larger standard machines)
Hydraulic / Working Pressure (System)Typical system pressures as per design — adequate to provide required injection & clamping force (varies by make/model)
Typical Cycle TimeOften in the range of ~ 20–60 seconds per casting (in HPDC) depending on part size, alloy, and cooling time.
Metal / Alloy CompatibilityCommonly suitable for non-ferrous alloys such as aluminum, zinc, magnesium — especially aluminum and magnesium in cold-chamber HPDC machines.

Benefits of the High-Pressure Die-Casting Machine

We are High-Pressure Die-Casting Machine Dealers in India and below are some of the key benefits of this Machine.

  • High Precision and Accuracy: Manufactures parts that have narrow tolerances and dimensions. Ensures high quality and assured performance of high technology applications.
  • Smooth Surface Finish: Produces parts of high-quality surface. Lessens or removes the possibility of further machine or polishing.
  • High Production Efficiency: Superior to large-scale production because of high cycle times. Facilitates production of high volumes within a short duration.
  • Cost-Effective Manufacturing: Reduces wastage of material and reduces the cost of production per part. Applicable to small and large-scale manufacturing projects.
  • Strength and Durability: Manufactures powerful, end-lasting components that are applicable in harsh environments. Guarantees that parts can withstand high work and severe conditions.

Applications of High-Pressure Die-Casting Machine

As High-Pressure Die-Casting Machine Traders in India, our Machines are widely used in following key areas.

  • Automotive Industry: Production of engine blocks, gear housings, transmissions, and other structural products. Assures the high strength, accuracy, and lightweight features to ensure good performance of the vehicle.
  • Electronics and Electrical Industry: Is an industry within the engineering profession that includes electrical engineering as a field Production of housings, connectors, switches and heat sinks. Gives a high finish and dimension on the surface of the part to assemble with ease.
  • Aerospace Industry: Production of light and accurate aircraft and aerospace parts. Enhances the performance and fuel efficiency with strong but lightweight components.
  • Industrial Machinery: Gears, machine parts and tools, which need strength and accuracy. Facilitates high-volume production of intricate components of uniform quality.
  • Consumer Goods: Household appliances, toys, etc., parts. Provides durability, quality finish and aestheticism.

Why choose us?

Electro Mechanical Services is a trusted of high-quality High-Pressure Die-Casting Machine Exporters in India. Here’s why we stand out:

  • Trusted and dependable Services: Throughout the years, we have been known to deliver high-quality and reliable services that you can always rely on.
  • Well-trained and seasoned staff: Our specialists possess a high level of knowledge and perform all the work with accuracy and attention.
  • High-Quality Standards: We have stringent quality measures to achieve the best performance and high results.

Electro Mechanical Services is a Leading High-Pressure Die-Casting Machine Suppliers in India, Dealers, Traders and Exporters in India. Our technical expertise, use of genuine spare parts, and focus on quality and safety make us a reliable partner for clients in the die casting industry. We help clients maximize machine performance, improve product quality, and extend equipment life. Our trusted services offer complete solutions for High Pressure Die Casting Machines, enabling high-quality production with maximum efficiency and minimal downtime. We provide full support for the machine at all stages, including installation, commissioning, troubleshooting, and performance upgrades.

FAQ’s

A: A high-pressure die-casting machine injects molten metal into a steel die at high speed and pressure to produce precise and high-quality metal components.

A: High-pressure die casting is mainly used for aluminum, zinc, and magnesium alloys.

A: Molten metal is injected into a closed die, solidifies quickly under pressure, and is then ejected as a finished part.