Refurbished Die Casting Machine Dealers in Maharashtra

Refurbished Die Casting Machine Suppliers, Traders and Exporters in Maharashtra

Electro Mechanical Services is an Elite Refurbished Die Casting Machine Dealers in Maharashtra, Suppliers, Traders and Exporters in Maharashtra. Just to assure that a part is well checked by looking at the injection system, the hydraulic unit etc. to make sure that the accuracy of casting is flawless, and that the product will be reliable in the long-term. A thorough procedure has been applied to every machine refurbishing it, which involves mechanical restoration, electrical upgrades, precision tests, and performance check to ensure that it functions as a new machine. With such a wide range of refurbished models that can be utilized in the refurbishment of the aluminium, zinc and magnesium casting, we provide cost-efficient solutions that can be implemented in the refurbishment of in the automotive, electronics, aerospace and industrial sectors.

What is a Refurbished Die Casting Machine?

Refurbished Die-Casting Machine is an old industrial casting machine that has gone through a careful refurbishing process to enable it to be back to its best working condition. In comparison with the normally used machines, the refurbished machines are well dismantled, inspected, repaired, washed, and upgraded with new or rebuilt parts to guarantee high performance and reliability. This involves the renovation of the hydraulic system, control panels, electrical circuit, injection system and mechanical parts.

Types of Refurbished Die Casting Machine

We are Refurbished Die Casting Machine Dealers in Maharashtra and following are various types of Refurbished Die Casting Machine we offer.

  • Retrofit Die Casting Machines: Retrofit die casting machines that are re-fabricated with new technology add-ons like new PLC control systems, HMI interfaces, and a retrofit with servo-hydraulic additions enhance precision, power saving and automated operations.
  • Reconditioned Hot Chamber Die Casting Machines: These are fresh, reconditioned hot chamber machines that require major component replacement to system calibrations. Perfect for casting low-melting alloys like lead and zinc, and extremely efficient and fast in tiny, complicated parts.
  • Reconditioned Cold Chamber Die Casting Machines: It's the best reconditioned cold chamber machines for the casting of high melting metals such as aluminum and magnesium. By reconditioning can cast mammoth and complex high precision high quality mechanical masterpieces as well as new machine production.
  • [Image of cold chamber die casting machine diagram]
  • Partially Refurbished Die Casting Machines: Some of the major individual components or units are partially refurbished and include: injection system, clamping unit, or hydraulic system. Partial refurbishment extends the life of the machine, and it improves the performance of the machine wherever it is required at less cost compared to a complete rebuild.
  • New Die Casting Machines/Total Rebuild: It is a complete dismantling, reworking, and replacement of all the worn-out parts, essentially reducing them to a like-new condition. It would take the process of re-machining, new hydraulics and electrics and putting the production clock back to zero.

Technical Specifications of Refurbished Die Casting Machine

As Refurbished Die Casting Machine Suppliers in Maharashtra, we have added below a table of technical specifications for this Machine.

Feature / Specification Hot Chamber Machine (Restored) Cold Chamber Machine (Restored) Refurbishment Details
Suitable MaterialsZinc, Lead, Tin, some Mg alloysAluminum, Mg, Cu, Brass alloysVerified compatibility.
Die Locking Force50 - 280 Ton100 - 1250 TonHydraulic system & tie bars verified.
Injection SystemNew gooseneck, piston, nozzle.New shot sleeve, plunger, seals.Critical components replaced.
Injection Pressure1000 - 5000 psi2000 - 20000 psiHydraulic pump overhaul.
Platen Size (H x V)450x450 to 870x860 mm600x600 to 1400x1400+ mmPlatens machined for flatness.
Cycle TimeNear-original or improvedNear-original or improvedOptimized hydraulics & controls.
Automation GradeUpgraded (PLC & HMI)Upgraded (PLC & HMI)Modernized controls for diagnostics.
Hydraulic SystemComplete overhaulComplete overhaulFocus of refurbishment reliability.
Electrical SystemNew PLC & HMI, re-wiringNew PLC & HMI, re-wiringUpgraded for modern control.

Benefits of a Refurbished Die Casting machine

We are Refurbished Die Casting machine Dealers in Maharashtra and below are some of the key benefits of this Machine.

  • Environmentally Friendly Alternative: Prolongs the life of the industrial machinery and minimizes wastage. Promotes environmentally-friendly and sustainable production.
  • Cost Savings with High Value: Reconditioned machines are able to perform similarly to new machines at a reduced fraction of the price. Best suited to companies that want to grow production without investing a lot of capital.
  • Refurbished back to Near-New state: Mechanical, electrical and hydraulic restoration of machines is done. Guarantees ease of operation, accuracy and extended life.
  • Reliable Performance: All machines are fully tested and calibrated towards the best casting precision. Provides reliability of mass production setup.
  • Quick Availability: None of the long manufacturing lead-times for refurbished machines can be delivered immediately. Helps save time and shorten production establishment.

Applications of Refurbished Die Casting machine

As Refurbished Die Casting machine Traders in Maharashtra, our Machines are widely used in following key areas.

  • Aerospace and Defense: Spot on the production of high-precision, light and strong components of aircraft systems and defense equipment. Prototyping and mid-volume production solution is cost-effective.
  • Automotive Industry: Manufactures engine blocks, gear housings, transmission components, brackets and structural components. Ensures accuracy, stability and lightweight constructiveness in the automotive use.
  • Electronics and Electrical Industry: Leveraged to make connectors, housings, switches and heat sinks. Applies uniform quality and good finish on fine electronic parts.
  • Industrial Machinery: Manufactures gears, machine parts and components of heavy machinery. Guarantees a stable performance in cases of industrial applications where strength and precision are needed.
  • Goods manufacturing industries: Applied in the production of highly durable and aesthetically attractive appliance, tool and metal accessory parts. Provides standardized work and finishes for mass production goods.

Why choose us?

Electro Mechanical Services is a trusted of high-quality Refurbished Die Casting Machine Exporters in Maharashtra. Here’s why we stand out:

  • Excellently Renovated Machines: All machines have full inspection, repairs and performance testing to make sure that they are near new.
  • Cost-Effective Solutions: The refurbishment of high-quality machines brings good savings as compared to purchasing new equipment without affecting the performance.
  • Expert Technical Support: Our team offers advice when it comes to the selection of the machine, installation, operation, and maintenance to help the production run smoothly.

Electro Mechanical Services is an Elite Refurbished Die Casting Machine Dealers in Maharashtra, Suppliers, Traders and Exporters in Maharashtra. Businesses will be in a position to produce more through refurbished machines, which will reduce the cost of investment and make sure that there is no variation in the quality of any component. In Electro mechanical services, all machines are refurbished well and as such, best performance, longevity and precision. Our professional solution is one that provides you with value, reliability and operational excellence in all your die-casting needs through the assistance of our professional support, the provision of excellent models and our guarantee of customer satisfaction.

FAQ’s

A: The main benefits are reduced cost, high reliability, fast availability, demonstrated performance and reuse, which is environmentally friendly.

A: Yes. We also provide installation, maintenance, spare parts, operator training and technical assistance to have a smooth and efficient running.

A: We provide a great variety of types of machines, tonnages and configurations according to your needs in production.